Full TPM Implementation

After 20 years in employment, he left the TDK Company in 1995 and founded his own Consultancy business, ZenPower International. His goal was to fully focus on specializing as the Best Regional provider of customized Industry TPM expertise and generic TPM training provider.

In the area of providing Industry TPM expertise, Moses has undertaken many various types of long and short-term on-site Industry TPM projects both in Singapore and Malaysia. Some long-term on-site TPM Projects involves intensive hand-holding of the full TPM implementation according to the JIPM Standards. Four such notable multi-year TPM projects involve *Companies in the Building-materials and Electronics, PCB and Semi-conductor Sub-contracting business. Testimonies from their Clients and Suppliers were extremely positive. Bottom line results were gratifying and consistent with expectations. Companies planning TPM Implementation will find in us a fully committed partner.

 

Specific TPM Implementation Projects

A typical medium term on-site TPM projects involve a partly Japanese-owned Automobile Company which was then preparing for the official JIPM TPM Audit by Japanese Expert Auditors. Moses prepared them over a final period of more than 9 months and the Company was able to host the JIPM TPM Audit successfully. Companies already with an on-going TPM Program are invited to contact us for specific assistance with special requirements.


Specific Trouble-Shooting of Serios Chronic Problems

Probably, the most challenging projects that prove his expertise were on-site facilitation of actual and serious Chronic Problems in terms of quality defects and equipment failure by using P-M Analysis to help his Clients resolve. To date, he has personally under-taken on-site facilitation of more than 17 Chronic Problems at various Clients' factories with 100% **success rate. Many of these are Industry-wide type of chronic problems in the Paper Mill, SMT, Semi-conductor Assembly and Test and Automobile Industry, which he successfully undertook with the Clients' technical staff. He enjoys such challenges best. All Process, Assembly or fabrication Companies facing persistent and ‘crippling' Chronic Problems are invited to contact us for a fast problem-resolution proposal without obligations.


Public & In-House TPM methodology & Tools training

He also provides short-term TPM Service such as in the areas of TPM training. The training topics include TPM Introduction, Why-Why Analysis, P-M Analysis, Poka Yoke, Office & Administrative TPM or 5S, OEE Equipment Improvements, Quality Maintenance, Planned Maintenance, SMED, Lean Manufacturing, JIT, SMWT (Self-Managing Work Teams) , MTBA, MTBF, MTTR projects, Kai'zen Employee Suggestion Program, 360 Degrees Peer Appraisal FB System Development, etc… He has a steady and growing Clientele base of Asian, Japanese and Western MNCs for potential Client's reference on request. Please enquire for details.


Client List (May 1996 - May 2005)

SCI Manufacturing Singapore Pte Ltd; Mitshiboshi Belting Pte Ltd, Singapore; Carsem Semiconductor Sdn Bhd. Malaysia; Carsem Malaysia Sdn Bhd, NEC Semiconductor Spore Pte Ltd.; Sony Display Device (Spore) Pte Ltd.; Showa Denko HD; Sumitomo Bakelite Pte Ltd; Singapore. Siemens Component Pte Ltd; Singapore. Malaysia Newsprint Industries Sdn Bhd; Guocera Tile Industries (Kluang) Sdn Bhd; Johore ; Yamaha Motors Hong Leong Sdn Bhd.; Hitachi-Nippon Steel Pte Ltd, Singapore. Taiko Denki Sdn Bhd, Senai.; Malaysia Newsprint Sdn Bhd .{ And many other Companies who had sent delegates to our Public Seminars } •

*Names of clients can be released for reference purposes on request.
*Success Rate is measured from both the results and facilitation perspectives. There are cases where the clients have been able to fully understand their chronic problems as well as implement full counter-measures to eliminate them. In some other cases, full counter-measures were not able to be implemented due to technical, cost or other considerations. These were also deemed as successful where the Client have expressed satisfaction from insights gained from the project facilitation.

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